Extended TDS_Ultracur3D_RG 1100 B
® Ultrafuse PET
Strong | easy to handle | amorphous
Extended TDS
Complete Technical Documentation and Testing Summary
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Contents
Technical Data Sheet ... 3
Mechanical Properties Diagrams ... 7
Thermal Properties Diagrams ... 12
Biocompatibility ... 13
Food Contact Certification ... 14
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Technical Data Sheet
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| Filament Properties | ||
|---|---|---|
| Filament Diameter | 1.75mm | 2.85mm |
| Average diameter Tolerance | ±0.050mm | ±0.1mm |
| Average ovality | <0.050mm | <0.050mm |
| Available Spool size | 750g, 2.0kg, 4.0kg, 8.0kg | 750g, 2.0kg, 4.0kg, 8.0kg |
| Available colors | natural, white, black,... |
| Spool Properties | ||||
|---|---|---|---|---|
| Spool size | 750g | 2.0kg | 4.0kg | 8.0kg |
| Outer diameter | 200mm | 300mm | 350mm | 355mm |
| Inner diameter | 50.5mm | 51.5mm | 51.7mm | 36mm |
| Width | 55mm | 103mm | 103mm | 167mm |
| Recommended 3D-Print processing parameters | Used for test specimens | |
|---|---|---|
| Printer | FFF printer | Ultimaker S5 |
| Nozzle Temperature1) | 220-260℃ | 275℃ |
| Build Chamber Temperature | - | - |
| Bed Temperature | 60-80℃ | 65℃ |
| Bed Material | Glass | glass |
| Nozzle Diameter | ≥0.4mm | 0.4mm |
| Print Speed | 40-80mm/s | 45mm/s |
| Max Volumetric Speed2) | 12mm³/s | // |
$$ 220-260~^{\circ}\mathrm{C} $$
$$ 275,^{\circ}\mathrm{C} $$
$$ 60-80\ ^{\circ}\mathrm{C} $$
$$ 65;^{\circ}\mathrm{C} $$
$$ 12mm^{3}/s $$
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| Further Recommendations | ||
|---|---|---|
| Drying recommendations to ensure printability and best mechanical properties$^{3)}$ | 60℃ in a hot air dryer or vacuum oven for 4 to 16 hours | |
| Support material compatibility | Single material breakaway, Ultrafuse®BVOH | |
| General Properties | Standard | Average Values |
| Filament Density$^{4)}$ | ISO 1183-1 | 987kg/m$^{3}$ |
| Poisson-Number | ISO 527 | 0.42 |
$$ 60\ ^{\circ}\mathrm{C} $$
The data contained in this publication are based on our current knowledge and experience. In view of the many factors that may affect processing and application of our product, these data do not relieve processors from carrying out their own investigations and tests; neither do these data imply any guarantee of certain properties nor the suitability of the product for a specific purpose. Any descriptions, drawings, photographs, data, proportions, weights etc. given herein may change without prior information and do not constitute the agreed contractual quality of the product. It is the responsibility of the recipient of our products to ensure that any proprietary rights and existing laws and legislation are observed. Values in this document are average values, measured and calculated according to the instructions in the listed standards. The used specimens are produced with the Fused Filament Fabrication method. Measured values can vary depending on used print orientation and print parameters.
| Tensile Properties 5 | Standard | Average Values | ||
|---|---|---|---|---|
| Tensile strength$^{9} $ | ISO 527 | 33.4MPa | - | 17.2MPa |
| Elongation at Break$^{9} $ | ISO 527 | 2.7% | - | 1.1% |
| Young's Modulus$^{10} $ | ISO 527 | 1933MPa | - | 1665MPa |
| Flexural Properties(6)11) | Standard | Average Values | ||
|---|---|---|---|---|
| Flexural Strength | ISO 178 | 66.7MPa | 76.1MPa | 54.4MPa |
| Flexural Modulus | ISO 178 | 2063MPa | 1840MPa | 1826MPa |
| Flexural Elongation at Break | ISO 178 | 4.6% | 4.6% | 3.0% |
| Impact Properties 6 | Standard | Average Values | ||
|---|---|---|---|---|
| Impact Strength Charpy(notched) | ISO 179-2 | 1.6 kJ/m$^{2}$ | 1.4 kJ/m$^{2}$ | 1.2 kJ/m$^{2}$ |
| Impact Strength Charpy(unnotched) | ISO 179-2 | 18.4 kJ/m$^{2}$ | 9.7 kJ/m$^{2}$ | 4.6 kJ/m$^{2}$ |
| Impact Strength Izod(notched) | ISO 180 | 2.1 kJ/m$^{2}$ | 1.9 kJ/m$^{2}$ | 1.8 kJ/m$^{2}$ |
| Impact Strength Izod(unnotched) | ISO 180 | 12.3 kJ/m$^{2}$ | 7.7 kJ/m$^{2}$ | 4.1 kJ/m$^{2}$ |
5 Samples were conditioned in standard climate (23 $^{\circ} \mathrm{C}$ , 50% RH 72h)
9 Testing speed: 5/200 mm/min
10 Testing speed: 1 mm/min
11 Testing speed: 2 mm/min
Measured on milled specimens
The data contained in this publication are based on our current knowledge and experience. In view of the many factors that may affect processing and application of our product, these data do not relieve processors from carrying out their own investigations and tests; neither do these data imply any guarantee of certain properties nor the suitability of the product for a specific purpose. Any descriptions, drawings photographs, data proportions, weights etc. given herein may change without prior information and do not constitute the agreed contractual quality of the product. It is the responsibility of the recipient of our products to ensure that any proprietary rights and existing laws and legislation are observed. Values in this document are average values, measured and calculated according to the instructions in the listed standards. The used specimens are produced with the Fused Filament Fabrication method. Measured values can vary depending on used print orientation and print parameters.
For the diagrams on mechanical properties see Chapter: Mechanical Properties Diagrams
| Thermal Properties 6 | Standard | Average Values |
|---|---|---|
| HDT A at 1.8 MPa | ISO 75-2 | 64℃ |
| HDT B at 0.45 MPa | ISO 75-2 | 66℃ |
| Vicat softening point at 50 N | ISO 306 | 64℃ |
| Vicat softening point at 10 N | ISO 306 | 67℃ |
| Glass Transition Temperature | ISO 11357-2 | 71℃ |
| Melt Volume-Flow Rate (MVR) | ISO 1133 | 16.3cm³/10min(220℃,2.16kg) |
$$ 64,^{\circ}\mathrm{C} $$
$$ 66,^{\circ}\mathrm{C} $$
$$ 64,^{\circ}\mathrm{C} $$
$$ 67,^{\circ}\mathrm{C} $$
$$ 71,^{\circ}\mathrm{C} $$
$$ (220;^{\circ}\mathrm{C}, $$
For the diagrams on thermal properties see Chapter: Thermal Properties Diagrams.
| Certification | Standard | |
|---|---|---|
| Food Contact Certification(FCC) | The used raw materials comply with food contact regulations of the European Parliament and the Food and Drug Administration | EU 10/2011FDA 21 CFR12 |
For the statement on Biocompatibility data see Chapter Biocompatibility.
For the statement on FFC data see Chapter Food Contact Certification.
| Thermal Properties Diagrams |
|---|
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Biocompatibility
Biocompatibility product Information
| Product:Ultrafuse®PET | |
|---|---|
| Revision:12/3/2014 | Version:1.0 |
Contact:
Forward AM Technologies N
Eerste Bokslootweg 17
7821 AT Emmen, The Netherlands
sales@forward-am.com
www.forward-am.com
Ultrafuse PET material is 3D printed as test specimens and successfully passed the requirements of the stated tests below:
Cytotoxicity XTT Test - Neutral red (ISO 10993-5:2009) The extract of the product Ultrafuse$ \textcircled{8} $PET resulted in a cell vitality of more than 70% in comparison to the negative control and can therefore be considered to be not cytotoxic.
Skin Irritation Test (OECD 439, ISO 10993-1:2018, ISO 10993-12:2012) All human skin models EpiDermsTM have values which are above the threshold for irritance when exposed to Ultrafuse $ \textcircled{} $ PET for 18hr under experimental conditions. Therefore, Ultrafuse $\textcircled{} $PET is not irritant to skin according to UN GHS and EU CLP regulation.
Skin Sensitisation Test - Local Lymph Node Assay (OECD 429, EC B.42, ISO 10993-1:2018, ISO 10993-10:2010, ISO 10993-12:2012) The extracts of the product Ultrafuse $\textcircled{e} $ PET resulted in Stimulation Indices (S.I.) of 1.1 and 1.3 in the Local Lymph Node Assay (LLNA) with non-polar and polar extracts. As the S.I. is lower or equal than 3.0 respectively, the product is assessed as non-sensitizing.
The biocompatibility tests were recorded on test specimen of the referenced product to show compatibility of the material in general. The biocompatibility tests listed are not part of any continuous production protocol. The test assessments reflect only the test specimen and have to be retested on the final product. It remains the responsibility of the device manufacturers and/or end-users to determine the suitability of all printed parts for their respective application.
For notice:
We give no warranties expressed or implied concerning the suitability of mentioned product for use in any medical device and pharmaceutical applications.
All information contained in this document is given in good faith and is based on sources believed to be reliable and accurate at the date of publication of this document.
It is the responsibility of those to whom we supply our products to ensure that any proprietary rights and existing laws and legislation are observed. The certificate is exclusively for our customers and respective competent authorities. It is not intended for publication either in printed or electronic form (e.g. via Internet) by others. Thus, neither partial nor full publication is allowed without written permission. This product information was generated electronically and is valid without signature.
Food Contact Certification
Information Sheet
Date: January 20th, 2023
Version no.: 2.0
Dear customer,
We can confirm that our raw material suppliers certified that all monomers used for the production of the raw materials, which are being used for the production of our Ultrafuse PET filaments, are included on the positive list in Annex I of the mentioned Commission Regulation (EU) no. 10/2011 of 14 January 2011, as amended before the publication date of this letter. Specific migration limits (SML) exist for the following monomers:
| Substance | FCM substance no. | CAS registration no. | SML(mg/kg) |
|---|---|---|---|
| Purified terephthalic acid | 785 | 100-21-0 | 7.5 |
| Purified isophthalic acid | 291 | 121-91-5 | 5 |
| Mono-ethylene glycol | 227 | 107-21-1 | 30(SML(T))* |
- SML(T) in this specific case means that the restriction shall not be exceeded by the sum of the migration of the following substances mentioned as Ref. No's: 15760, 16990, 47680, 53650, and 89440.
| Substance | SML(mg/kg) |
|---|---|
| Antimony(Sb) | 0.04 |
| Zinc | 5 |
| Copper¹ | 5 |
1This is only applicable for the following colors; Blue and Green.
The following non-intentionally added substances (NIAS) that may be present or formed in the raw materials used for the production of Ultrafuse PET filaments are subjected to an SML according to Annex I of Commission Regulation (EU] no. 10/2011, as amended:
| Substance | FCM substance no. | CAS registration no. | SML(mg/kg) |
|---|---|---|---|
| Acetaldehyde | 128 | 75-07-0 | 6^{2}$ |
| Di-ethylene glycol(DEG) | 263 | 111-46-6 | 30(EG+DEG expressed as ES)^{3}$ |
2This total specific migration limit (SML(T)) applies to FCM substances no.128 and 211.
3This total specific migration limit (SML(T)) applies to FCM substances no. 89,277,263 and 1048.
Also, we can confirm that the raw materials used for the production of our Ultrafuse PET filaments are suitable for use in food contact applications according to the FDA (food and drug administration) Regulation 21 CFR. This excludes the following colors: Grey, Orange, Red, and White.
Since BASF 3DPS B.V. is not the manufacturer of the final (3D printed) product, the responsibility to test if the final product complies with national and international legislation rests with the user of the filament.
This product information was generated electronically and is valid without signature.
This document expires upon any regulatory change. Please request new confirmation if needed.
This information is believed to be accurate and refers to the laws, regulations, and products at the date of issue. However BASF makes no express or implied representations or warranties with respect to the information contained herein. It is the sole responsibility of our customers to determine that their use of BASF products is safe, lawful, and technically suitable for their applications. Because of possible changes in the laws and regulations, we cannot guarantee that the status of this product will remain unchanged.
BASF 3D Printing Solutions BV